Broach Type Automatic CNC Seamless UPVC Window Door Welding Cleaning Line

• Customization: Available
• After-sales Service: Remote Guidance, Door-to-Door Service, Operation V
• Warranty: 18 Months
• Model NO.: AWCL-200C
• Condition: New
• Certification: ISO, CE, BV
• Automatic Grade: Automatic
• CNC or Not: CNC
• Voltage: 380V
• Function: CNC Four Corner Welding and Cleaning
• Application: Making UPVC Window Door
• Weight: 5000 Kgs
• Maintenance: Lifetime Maintenance Service
• Product Name: UPVC Window Door Welding Cleaning Line
• Input Power: Welding: 9.5 Kw Cleaning: 10.5 Kw
• Welding Height: 20-120 mm
• Welding Width: 120 mm
• Cleaning Height: 30-120 mm
• Cleaning Width: 120 mm
• Transport Package: FCL
• Specification: 13500*5500*1850mm
• Trademark: IGM
• Origin: Jinan, China
• HS Code: 8468800000
• Production Capacity: 20 Sets / Year
• Package Size: 1350.00cm * 550.00cm * 190.00cm
• Package Gross Weight: 5000.000kg

Product Description

 

Product Name:
Broach Type Automatic CNC Seamless UPVC Window Door Welding Cleaning Line

Model: AWCL-200C

Application : Making UPVC Window Door

Function : CNC four corners welding and seam cleaning

 

Detailed Photos

   

Four Conrers Welding CNC:

4 heads can weld a UPVC frame by one time;
2 working modes : Normal welding /  Broach cleaning

 

The motion structure adopts high-precision linear square rails to ensure the accuracy and stability of the machine.

 

High quality alloy cutting tools:

The upper and lower cutters are made of hard alloy material, which has been quenched, is wear-resistant and can be replaced.

 

Two sets of CNC corner cleaning units:

Five-axis CNC double-head corner cleaning machine, based on system data interaction, automatically calls the program to achieve the processing of inner corners, outer corners, rubber strip grooves and circular interpolation.

 

In the broaching mode, the gap width can be customized in 1-3 mm, to meet the different processes of more profile types.

 

Product Description

Main Features of Broach Type Automatic CNC Seamless UPVC Window Door Welding Cleaning Line

1. It features automatic welding, automatic conveying, automatic positioning, automatic corner cleaning, and automatic unloading.

2. In the normal welding mode, broaches do not work. After welding, the window frame is transported to the corner cleaning unit for corner cleaning.

3. In the broach cleaning mode, the upper and lower knives adopt the micro-slit welding mode, and then the broach cuts off the upper and lower welding slag to form a 1-3 mm gap (the gap width of 1-3 mm can be customized)

4. The broaching cleaning mode not only achieves the micro-seam welding effect and beautiful window corners, but also has the same corner strength as the ordinary welding mode. One machine for multiple uses.

5. Upper and lower knives are made of hard alloy material and are quenched to ensure good cutting effect, wear resistance and support replacement.

6. It's Max. welding range 3000*1800mm, Min. welding range is 700*500mm.

7. The CNC corner cleaning unit can customize the number of milling cutters according to the UPVC profile.

8. The well-known control system, servo motor and precision linear guide are adopted to ensure the processing accuracy and stability of the machine.

9. It can connect data with mainstream door and window optimization software and ERP management software to realize intelligent production and management.



Technical Parameters of UPVC Window Door Welding Cleaning Line.
 

Model	AWCL-200C
Input Power	20 KW
Working Air Pressure	0.6 -0.8 Mpa
Electric Power	380V / 415V   50 /60Hz
Welding Profile Height	20 - 120mm
Welding Profile Width	120 mm
Corner Cleaning Profile Height	20 - 120mm
Corner Cleaning Profile Width	120 mm
Max. Welding Range	1800*3000mm
Min. Welding Range	500*700mm
Machine Size	13500*5500*1850 mm
Gross Weight	5000 KGS
Brand	IGM
Operation Manual	√
Operation Video	√
Color Customization	√
Normal welding mode	√
Broaching corner cleaning mode (Micro seam welding mode)	√

 

Packaging & Shipping

LCL: Small Window Door Machine is packed in fumigation-free plywood, the pallet is thickened and raised, and the machine base is fixed with steel wire.

FCL: Generally, for large upvc window door welding cleaning line, the outer packaging is plastic film, and the machine is fixed in a 20/40-foot container with steel wire or special packaging tape; the outer packaging can also be selected as a fumigation-free wooden box according to requirements. Extra-high-size machines require open-top cabinets.

We have many years of export and loading experience. While ensuring the safety of the machines, we rationally plan and utilize container space to save transportation costs for our customers.

 

Company Profile

 

Company Introduction: JINAN IGM INTERNATIONAL CO., LTD.

About Us: JINAN IGM INTERNATIONAL CO., LTD. is a leading enterprise located in Jinan, China, specializing in the design, manufacturing, and distribution of high-quality Aluminum window machine, Automatic UPVC Window Making Machine, Window Door Machine, and Double glazing machine. Our company is committed to providing innovative and customized solutions to meet the diverse needs of our global clientele.

Products and Services: We offer a comprehensive range of machinery that caters to the manufacturing of aluminum and UPVC windows, as well as double glazing solutions. Our products are engineered for precision, efficiency, and durability, ensuring that our customers can produce high-quality windows that meet international standards.

Market Presence: Our advanced machinery has found extensive applications across North America, South America, Europe, the Middle East, and other regions. Our global presence is a testament to our commitment to quality and customer satisfaction.

Research and Development: At JINAN IGM INTERNATIONAL CO., LTD., we place a strong emphasis on research and development. Our dedicated R&D team works tirelessly to innovate and enhance our product offerings. We stay at the forefront of technological advancements to ensure our machinery remains cutting-edge and capable of meeting the evolving needs of the market.

Customization Capabilities: Understanding that every customer has unique requirements, we offer tailored solutions to address specific production needs. Our customization capabilities ensure that each machine is designed and configured to optimize performance and efficiency for our clients' operations.

Standardized Processes: From procurement to production and quality inspection, JINAN IGM INTERNATIONAL CO., LTD. adheres to standardized processes to maintain the highest levels of quality and consistency. Our rigorous quality control measures ensure that every machine leaving our facility meets the stringent standards expected by our customers.

Quality Assurance: Quality is at the heart of everything we do. Our standardized production processes and thorough quality inspections guarantee that our machines deliver reliable performance and long-lasting durability. We are committed to excellence in every aspect of our operations, ensuring our customers receive products they can trust.

Conclusion: JINAN IGM INTERNATIONAL CO., LTD. is your trusted partner for high-performance window manufacturing machinery. With our advanced R&D capabilities, extensive customization options, and unwavering commitment to quality, we are dedicated to helping our customers achieve success in their respective markets. Choose IGM for innovative solutions and exceptional service.

Our Advantages

1. Technical capability and innovation capability:
IGM has a senior R&D and design team with 15-20 years of industry experience; the company's annual R&D cost accounts for about 10%-15% of its profits, and it launches an industry-leading product every one to two years; it has numerous invention patents and utility model patents, and the number and technical level belong to the first echelon in China.

2. Ultimate product quality and reliability:
Our factory has passed international quality certification systems such as ISO and BV. The equipment has a low failure rate and a long service life. The market is very satisfied with product quality and customer satisfaction surveys.

3. High production capacity and efficiency:
The factory covers an area of 15,000 square meters, has its own machining workshop and sheet metal processing workshop; has more than 80 employees; ERP management has been implemented from procurement, finance, orders, production, and delivery, with a high degree of optimization of production processes, high production efficiency, and reduced production costs.

4. Market share and brand influence:
Market coverage: market share and distribution at home and abroad.
Brand awareness and reputation: brand awareness, reputation and customer loyalty within and outside the industry.
Sales network and service network: the breadth of sales channels and the coverage of after-sales services.

5. Customer customization capabilities:
Provide customized solutions based on customer needs; respond faster to customer needs and market changes.
 

After Sales Service

Installation and commissioning services:
On-site installation support: Provide professional technicians to install equipment on-site.
Equipment commissioning: Ensure that the equipment can operate normally after installation, including commissioning and testing.

Technical training:
Operation training: Provide equipment operation training to customers' operators to ensure that they can use the equipment correctly and safely.
Maintenance training: Provide equipment maintenance and maintenance training to customers' maintenance personnel to improve the service life and reliability of equipment.

Maintenance and maintenance:
Regular inspection: Provide regular equipment inspection services to discover and solve potential problems and prevent failures.
Preventive maintenance: Provide preventive maintenance suggestions and services based on the use and characteristics of the equipment.

Maintenance services:
Quick response: Establish a quick response mechanism to handle customer maintenance requests in a timely manner.
Remote support: Provide remote technical support through telephone, video and other means to solve equipment failures.
Spare parts supply: Ensure the timely supply of spare parts and reduce downtime caused by spare parts shortages.

Technical support and consulting:
24/7 support: Provide round-the-clock technical support and consulting services to answer customer questions at any time.
Provide technical information, FAQs and real-time consultation.

Warranty service:
Warranty period: longer warranty time - 18 months, provide lifelong after-sales service.

Customer feedback and improvement:
Regularly contact customers to actively understand the use of equipment and customer satisfaction.
Attach importance to customer feedback and continuously improve products and services based on customer suggestions.

Upgrade and transformation service:
According to technological development and customer needs, provide equipment upgrade services to improve equipment performance.
Provide customers with equipment transformation solutions to meet special process requirements or improve production efficiency.

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