2500*4000mm CNC Automatic Vertical Double Glazing Glass Making Production Line with Gas Filling

Product Description

 

Product Description

2500*4000mm CNC Automatic Vertical Double Glazing Glass Making Production Line with Gas Filling

Model: LZK2500G

Funtion: Making double layer insulating glass, triple layer insulating glass and other special-shaped glass




What is Gas Filling Double Glazing Glass Making Production Line?

Gas filling Double Glazing Glass Making Production Line is equipped with argon gas charging function,  mainly composed of  input section,  high-performance stainless steel washing-drying section, glass transmission section, assemble aluminium spacer section, assemble glass section, press inflatable section (Inner composite sheet, plate pressure inner inflation) and output section. When inflating, the inner panel is used, and the inner panel can realize double-layer and triple-layer insulating glass for inflation (inert gas such as argon), which can be upgraded and customized according to user requirements.


Performance characteristics of Double Glazing Glass Making Production Line

1.  PLC control system, touch screen man-machine operation. Can automatically identify coated glass and LOW-E glass, and have alarm prompts

2. Using servo motor and imported roller screw, achieved precise tablet pressing. 

3. Can automatically detect the height and length of the glass, automatically adjust the best inflation space, and save gas consumption

4. Both the inner and outer joints can produce equal single-layer and double-layer insulating glass, which improves the production efficiency.

5. Using the function of internal assembling, can inflate single-layer and double-layer insulating glass (inert gases such as argon and nitrogen)

6. The glass position memory function can conveniently and quickly deal with the inconvenience caused by mistakes and improve the work efficiency

7. Washing and drying section: The drying section adopts circulating hot air to ensure the drying effect of the glass and reduce the noise; 

8. There are 6 brushes for washing,  including 3 Low-E brushes, which  not scratch the glass surface.



Technical Parameters of Double Glazing Glass Making Production Line

 

Product Name	Double Glazing Glass Making Production Line
Model	LZK2500G
Working Air Pressure	0.8 -1 Mpa
Power Supply	220V /380V / 415V   50 /60Hz (Customized)
Input Power	46 kw
Max Glass Size	2500*4000 mm/2500*3500mm
Min. Glass Size	300*300 mm
Original Glass thickness	3-12mm
Max Double Glazing thickness	12-50 mm
Glass Washing Speed	2-12 m/min
Working Speed	2-45 m/min
Brand	IGM
Operation Manual	√
Operation Video	√
Color Customization	√
MOQ	1 SET
Overall Size	25100*2800*3600mm
Weight	4000 kgs

 
Standard Accessories of Double Glazing Glass Making Production Line
 

PLC	SIEMENS
Frequency converter	SIEMENS
Servo Motor	SIEMENS
Touch Screen	SIEMENS
Photoelectric switch	Omron
Low-voltage electrical appliances	Famous French brand
Cylinder	Famous brand
Negative pressure gauge	Famous German brand
Solenoid valve	Famous brand
Transfer Belt	China Brand
Guide	CSK
Roller screw	Taiwan Brand

Detailed Photos

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01 Section: Glass loading, equipped with Low-E film detection function

 

02 Section:Glass cleaning and air drying heating can quickly dry the glass without leaving any water stains.

 

03 Section: Glass conveying section, it has waiting function.

 

04 Section: Aluminum spacer assembly section. The crossbeam automatically positions to the upper and lower edges of the glass according to the size of the glass. There is no roller in the middle to avoid the mark left by the roller on the glass. There is a door at the back to facilitate workers to enter and clean the glass.

 

05 Section: Glass assembly section. Automatic assembly double glass, triple glass, quadruple glass.

 

06 Section: Pressing section, Servo motor and helical gear rack are used to maintain the synchronization of plate pressing with high precision
Automatic inflation, argon inflation content reaches more than 95%

 

07 Section: Outputting section. If connected to the automatic sealing robot, the insulating glass directly enters the first section of the sealing robot for the second coating of sealant.

 

 

 

Distribution box
The control system of the whole machine adopts SIEMENS brand, which is safe and reliable.

Related Products

Professional CNC Insulating Glass Machinery:

1.Glass Cutting Machine ( CNC Auto Type or Semi-auto Type ) : Cutting Glass For Different Sizes
2.Glass Edge Edging Machine : Grinding Glass Edge
3.Double Glazing Glass Making Machinery: Glass Washing , Drying, Assemble Sapcer ( Manual ), Double Glazing Pressing.
4. Aluminum Spacer Bending Machine ( Semi-auto or CNC Auto Type ) : Bending Aluminium Spacer Frame
5. Desiccant Filling Machine ( Semi-auto or CNC Auto Type ) : Filling Desiccant In Aluminium Spacer
6. Butyl Sealant Coating Machine ( Coating Butyl Glue on Spacer )
7. Two Components Sealant Extruder : Second Sealing Sealant For Double Glass
8. Argon Gas Filling Machine : Filling Gas in Double Glass

Packaging & Shipping

Double glazing glass making machinery needs to be loaded into a 40GP container and a 20GP container.

We have many years of export and loading experience. While ensuring the safety of the machines, we rationally plan and utilize container space to save transportation costs for our customers.
 

Company Profile

Company Introduction: JINAN IGM INTERNATIONAL CO., LTD.

About Us: JINAN IGM INTERNATIONAL CO., LTD. is a leading enterprise located in Jinan, China, specializing in the design, manufacturing, and distribution of high-quality Aluminum window machine, UPVC window machine, Window Door Machine, and Double glazing machine. Our company is committed to providing innovative and customized solutions to meet the diverse needs of our global clientele.

Products and Services: We offer a comprehensive range of machinery that caters to the manufacturing of aluminum and UPVC windows, as well as double glazing solutions. Our products are engineered for precision, efficiency, and durability, ensuring that our customers can produce high-quality windows that meet international standards.

Market Presence: Our advanced machinery has found extensive applications across North America, South America, Europe, the Middle East, and other regions. Our global presence is a testament to our commitment to quality and customer satisfaction.

Research and Development: At JINAN IGM INTERNATIONAL CO., LTD., we place a strong emphasis on research and development. Our dedicated R&D team works tirelessly to innovate and enhance our product offerings. We stay at the forefront of technological advancements to ensure our machinery remains cutting-edge and capable of meeting the evolving needs of the market.

Customization Capabilities: Understanding that every customer has unique requirements, we offer tailored solutions to address specific production needs. Our customization capabilities ensure that each machine is designed and configured to optimize performance and efficiency for our clients' operations.

Standardized Processes: From procurement to production and quality inspection, JINAN IGM INTERNATIONAL CO., LTD. adheres to standardized processes to maintain the highest levels of quality and consistency. Our rigorous quality control measures ensure that every machine leaving our facility meets the stringent standards expected by our customers.

Quality Assurance: Quality is at the heart of everything we do. Our standardized production processes and thorough quality inspections guarantee that our machines deliver reliable performance and long-lasting durability. We are committed to excellence in every aspect of our operations, ensuring our customers receive products they can trust.

Conclusion: JINAN IGM INTERNATIONAL CO., LTD. is your trusted partner for high-performance window manufacturing machinery. With our advanced R&D capabilities, extensive customization options, and unwavering commitment to quality, we are dedicated to helping our customers achieve success in their respective markets. Choose IGM for innovative solutions and exceptional service.

Our Advantages

1. Technical capability and innovation capability:
IGM has a senior R&D and design team with 15-20 years of industry experience; the company's annual R&D cost accounts for about 10%-15% of its profits, and it launches an industry-leading product every one to two years; it has numerous invention patents and utility model patents, and the number and technical level belong to the first echelon in China.

2. Ultimate product quality and reliability:
Our factory has passed international quality certification systems such as ISO and BV. The equipment has a low failure rate and a long service life. The market is very satisfied with product quality and customer satisfaction surveys.

3. High production capacity and efficiency:
The factory covers an area of 15,000 square meters, has its own machining workshop and sheet metal processing workshop; has more than 80 employees; ERP management has been implemented from procurement, finance, orders, production, and delivery, with a high degree of optimization of production processes, high production efficiency, and reduced production costs.

4. Market share and brand influence:
Market coverage: market share and distribution at home and abroad.
Brand awareness and reputation: brand awareness, reputation and customer loyalty within and outside the industry.
Sales network and service network: the breadth of sales channels and the coverage of after-sales services.

5. Customer customization capabilities:
Provide customized solutions based on customer needs; respond faster to customer needs and market changes.
 

Exhibition and Our Customer

After Sales Service

Installation and commissioning services 
On-site installation support: Provide professional technicians to install equipment on-site.
Equipment commissioning: Ensure that the equipment can operate normally after installation, including commissioning and testing.

1,Technical training:
Operation training: Provide equipment operation training to customers' operators to ensure that they can use the equipment correctly and safely.
Maintenance training: Provide equipment maintenance and maintenance training to customers' maintenance personnel to improve the service life and reliability of equipment.

2,Maintenance and maintenance:
Regular inspection: Provide regular equipment inspection services to discover and solve potential problems and prevent failures.
Preventive maintenance: Provide preventive maintenance suggestions and services based on the use and characteristics of the equipment.

3,Maintenance services:
Quick response: Establish a quick response mechanism to handle customer maintenance requests in a timely manner.
Remote support: Provide remote technical support through telephone, video and other means to solve equipment failures.
Spare parts supply: Ensure the timely supply of spare parts and reduce downtime caused by spare parts shortages.

4,Technical support and consulting:
24/7 support: Provide round-the-clock technical support and consulting services to answer customer questions at any time.
Provide technical information, FAQs and real-time consultation.

5,Warranty service:
Warranty period: longer warranty time - 18 months, provide lifelong after-sales service.

6,Customer feedback and improvement:
Regularly contact customers to actively understand the use of equipment and customer satisfaction.
Attach importance to customer feedback and continuously improve products and services based on customer suggestions.

7, Upgrade and transformation service:
According to technological development and customer needs, provide equipment upgrade services to improve equipment performance.
Provide customers with equipment transformation solutions to meet special process requirements or improve production efficiency.