High Efficient CNC Automatic PVC Window Machining Center for Sawing and Milling

• Customization: Available
• After-sales Service: Remote Guidance, Door-to-Door Service, Operation V
• Warranty: 18 Months
• Model NO.: SGZ550
• Condition: New
• Certification: CE, BV
• Automatic Grade: Automatic
• CNC or Not: CNC
• Voltage: 380V
• Function: CNC 45/90 Degree Angle Cutting and Milling Any Hol
• Application: Making Window Door
• Product Name: PVC Window Machining Center
• Model: Sgz550
• Cutting Angle: 45/90/45 Degree
• Cutter: 7 Spindle Milling Cutters
• Transport Package: 40gp
• Specification: 17000*4000*3000 mm
• Trademark: IGM
• Origin: Jinan, China
• HS Code: 8468800000
• Production Capacity: 20 Sets / Year

Product Description

90 

Product Name:

High Efficient CNC Automatic PVC Window Machining Center For Sawing And Milling 

Model: SGZ550

Application: Making UPVC Window Door

Function: CNC 45/90 Degree Angle Cutting and Milling Any Holes 

 

Detailed Photos

   

Feeding Robot:
can automatically clamp according to the section of the profile and adopts high-precision gear rack transmission to ensure the feeding accuracy.

 

Circular loading workbench:
9 profiles can be placed at the same time and cyclically loaded.

 

Composite processing cabin:
Includes milling unit and sawing unit, milling and cutting are performed simultaneously

 

Milling unit:
has 7 spindle milling cutters: including four sides of the profile and three 45-degree bevels, which can process all holes and grooves of UPVC doors and windows.

 

Sawing unit:
45 degree and 90 degree cutting, high precision and fast cutting speed

 

Control System:
Adopts the famous HAN'S control system and INOVANCE bus servo control unit,CNA communication, frequency converter, driver and PLC program control

 

The automatic unloading table is equipped with a label printer, which can edit the print content and QR code independently,such as different customer order information

 

Product Description

The intelligent PVC Window Machining Center is innovatively designed to solve the problems of diversified, batch-based, labor-intensive and low-productivity production of UPVC doors and windows. From loading, processing and unloading, the processes of doors and windows, including drainage holes, air pressure balance holes, keyholes, lock holes, mounting holes, other special-shaped holes and 45/90 degree cutting, are all completed at one time.

Feature of PVC Window Machining Center

1.PVC Window Machining Center is divided into three parts: cyclic loading mechanism, composite processing cabin and automatic unloading mechanism.

2. The loading manipulator adopts servo drive, which can realize automatic control of X, Y and Z axes, and can automatically clamp according to the cross section of the profile. And high-precision gear rack transmission is adopted to ensure feeding accuracy.

3. The loading manipulator is equipped with an induction switch, which automatically identifies whether there is material or no material when clamping. The machine automatically stops when there is no material or the clamping is wrong.

4. 9 profiles are placed on the workbench at the same time, and the material is cyclically loaded.

5. The composite processing cabin includes a milling unit and a sawing unit. Milling and cutting are carried out simultaneously without interfering with each other, which improves the processing speed.

6. The milling unit has 7 spindle milling cutters: including four faces of the profile and three 45-degree bevels. The 3 KW high-speed spindle motor has fast speed and high precision, and can process all holes and slots of UPVC doors and windows.

7. The X-axis positioning of milling and drilling is based on the first sawing, which ensures that the position of the hole is not affected by the length error.

8. The sawing unit consists of three fixed spindle motors of left 45 degrees, 90 degrees and right 45 degrees. Compared with the single saw blade swing method, the angle is more accurate and the speed is faster.

9. The avoidance function, when the cutting is completed, the profile avoids the saw blade to prevent the saw blade from rubbing the profile section when withdrawing. This function can be turned on or off by yourself.

10. The automatic unloading table is equipped with a label printer, which can edit the print content and QR code independently,such as different customer order information

11. Adopts the famous HAN'S control system and INOVANCE bus servo control unit, 16 servo motors, 7 spindle milling cutters, and 3 saw blades. It adopts CNA communication, frequency converter, driver and PLC program control, and the data transmission is stable and fast.

12. The machine system can be connected with mainstream ERP optimization software and door and window software, import files through the network or USB, read processing data, automatically generate processing programs, and realize digital production.

13. Equipped with high-resolution camera and LCD display, real-time and intuitive viewing of sawing working status; remote control function, Chinese end personnel can remotely control the machine and troubleshoot faults in time.

14. The linear guide pair and ball screw are equipped with automatic lubrication system to effectively improve the use accuracy and service life.

15. World famous brand low-voltage electrical appliances and pneumatic components are adopted; 24V isolation transformer safety voltage is adopted, and door opening power-off protection, phase sequence, phase loss, and overvoltage protection functions are standard.

16. Automatic chip conveyor automatically transports waste heads and aluminum chips to the waste collection box behind the equipment.

17. The length of the feeding section and the unloading section, and the processing direction can be customized according to customer requirements.



Technical Parameters of PVC Window Machining Center
 

Model	SGZ550
Total Power	42.45KW
Working Air Pressure	0.6 -0.8 Mpa
Spindle motor speed	2850 r/min
Air consumption	200 L / Min
Technical characteristics of the saw blade	Φ 550x4.4xΦ30mm  120T
Cutting angles	45° , 90°,45°
Processing range Height * Width	150*180 mm
Processing Length	6500 mm
Cutting accuracy	±0.1MM
Manipulator feed stroke	6500 mm
Manipulator unloading stroke	1000 mm
Blade cutting speed	20~25 M/min
Machine Size	17000*4000*3000 mm
Gross Weight	8000 KGS
Brand	IGM
Operation Manual	√
Operation Video	√
Color Customization	√
Normal welding mode	√
Broaching corner cleaning mode (Micro seam welding mode)	√

 

Packaging & Shipping

FCL: Generally, for large PVC Window Machining Center,  the outer packaging is plastic film, and the machine is fixed in a 40-foot container with steel wire or special packaging tape; the outer packaging can also be selected as a fumigation-free wooden box according to requirements. Extra-high-size machines require open-top cabinets.

We have many years of export and loading experience. While ensuring the safety of the machines, we rationally plan and utilize container space to save transportation costs for our customers.

 

Company Profile

 

Company Introduction: JINAN IGM INTERNATIONAL CO., LTD.

About Us: JINAN IGM INTERNATIONAL CO., LTD. is a leading enterprise located in Jinan, China, specializing in the design, manufacturing, and distribution of high-quality Aluminum window machine, Automatic UPVC Window Making Machine, Window Door Machine, and Double glazing machine. Our company is committed to providing innovative and customized solutions to meet the diverse needs of our global clientele.

Products and Services: We offer a comprehensive range of machinery that caters to the manufacturing of aluminum and UPVC windows, as well as double glazing solutions. Our products are engineered for precision, efficiency, and durability, ensuring that our customers can produce high-quality windows that meet international standards.

Market Presence: Our advanced machinery has found extensive applications across North America, South America, Europe, the Middle East, and other regions. Our global presence is a testament to our commitment to quality and customer satisfaction.

Research and Development: At JINAN IGM INTERNATIONAL CO., LTD., we place a strong emphasis on research and development. Our dedicated R&D team works tirelessly to innovate and enhance our product offerings. We stay at the forefront of technological advancements to ensure our machinery remains cutting-edge and capable of meeting the evolving needs of the market.

Customization Capabilities: Understanding that every customer has unique requirements, we offer tailored solutions to address specific production needs. Our customization capabilities ensure that each machine is designed and configured to optimize performance and efficiency for our clients' operations.

Standardized Processes: From procurement to production and quality inspection, JINAN IGM INTERNATIONAL CO., LTD. adheres to standardized processes to maintain the highest levels of quality and consistency. Our rigorous quality control measures ensure that every machine leaving our facility meets the stringent standards expected by our customers.

Quality Assurance: Quality is at the heart of everything we do. Our standardized production processes and thorough quality inspections guarantee that our machines deliver reliable performance and long-lasting durability. We are committed to excellence in every aspect of our operations, ensuring our customers receive products they can trust.

Conclusion: JINAN IGM INTERNATIONAL CO., LTD. is your trusted partner for high-performance window manufacturing machinery. With our advanced R&D capabilities, extensive customization options, and unwavering commitment to quality, we are dedicated to helping our customers achieve success in their respective markets. Choose IGM for innovative solutions and exceptional service.

Our Advantages

1. Technical capability and innovation capability:
IGM has a senior R&D and design team with 15-20 years of industry experience; the company's annual R&D cost accounts for about 10%-15% of its profits, and it launches an industry-leading product every one to two years; it has numerous invention patents and utility model patents, and the number and technical level belong to the first echelon in China.

2. Ultimate product quality and reliability:
Our factory has passed international quality certification systems such as ISO and BV. The equipment has a low failure rate and a long service life. The market is very satisfied with product quality and customer satisfaction surveys.

3. High production capacity and efficiency:
The factory covers an area of 15,000 square meters, has its own machining workshop and sheet metal processing workshop; has more than 80 employees; ERP management has been implemented from procurement, finance, orders, production, and delivery, with a high degree of optimization of production processes, high production efficiency, and reduced production costs.

4. Market share and brand influence:
Market coverage: market share and distribution at home and abroad.
Brand awareness and reputation: brand awareness, reputation and customer loyalty within and outside the industry.
Sales network and service network: the breadth of sales channels and the coverage of after-sales services.

5. Customer customization capabilities:
Provide customized solutions based on customer needs; respond faster to customer needs and market changes.
 

After Sales Service

Installation and commissioning services:
On-site installation support: Provide professional technicians to install equipment on-site.
Equipment commissioning: Ensure that the equipment can operate normally after installation, including commissioning and testing.

Technical training:
Operation training: Provide equipment operation training to customers' operators to ensure that they can use the equipment correctly and safely.
Maintenance training: Provide equipment maintenance and maintenance training to customers' maintenance personnel to improve the service life and reliability of equipment.

Maintenance and maintenance:
Regular inspection: Provide regular equipment inspection services to discover and solve potential problems and prevent failures.
Preventive maintenance: Provide preventive maintenance suggestions and services based on the use and characteristics of the equipment.

Maintenance services:
Quick response: Establish a quick response mechanism to handle customer maintenance requests in a timely manner.
Remote support: Provide remote technical support through telephone, video and other means to solve equipment failures.
Spare parts supply: Ensure the timely supply of spare parts and reduce downtime caused by spare parts shortages.

Technical support and consulting:
24/7 support: Provide round-the-clock technical support and consulting services to answer customer questions at any time.
Provide technical information, FAQs and real-time consultation.

Warranty service:
Warranty period: longer warranty time - 18 months, provide lifelong after-sales service.

Customer feedback and improvement:
Regularly contact customers to actively understand the use of equipment and customer satisfaction.
Attach importance to customer feedback and continuously improve products and services based on customer suggestions.

Upgrade and transformation service:
According to technological development and customer needs, provide equipment upgrade services to improve equipment performance.
Provide customers with equipment transformation solutions to meet special process requirements or improve production efficiency.

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